Right; this is as far as we had got by the end of 2009 - since updated to 2013 ...

indentSome of you may know that I took this layout, just as you see here, to the Wells model railway exhibition a few years back.   To offer some continuous movement, (there being no scenery one has to have something to attract the punters and movement's as good as anything), I temporarily linked tunnel mouths lower "C" and "B" which made a loop.  The track layout was not quite as drawn here (it was version 4g at the time).  I had not added the link between the middle AC goods road and the island platform line, nor the extra point to divide the AC sidings into three: I had not thought of it then!  (It was only after the exhibition that I realised the need for more space to "put" things in which had arrived, without having to interrupt movements on the main DC lines.) But I had a terminus (the AC part of the station), a continuous run, a passing station (the DC side), and a line "off-stage" to a return loop which held 3 trains: I was in business!  While a train circulated on the loop I was able to either shunt at the front or move a railcar from the short bay at this end down to the return loop or I could "operate", swapping one circulating train for another, running round it at one end or sending it down to the storage loop to change it for another.  Actually, it was great fun!   It did prove however that Bemo couplings need a bit of work and that once the catenary is in place, automatic un-couplers will be a "must".

  Bernina Junction at Wells - 
  before the masses arrived! 
  
   (Click to move down.)

indentIf you have studied the track plan (No?  'ere ya then...) you will see that we had got no further than the first layer.  Now, very many months later, there is little more construction to show for the break but a) the workshop's very cold in winter, b) I've had other things to do, not least a spell in Shropshire working for another customer but mainly because c) I needed to have a re-think after the experience of Wells and change the plans a bit. 
indentThis was mainly to do with the wiring.  When I first loaded the layout up with stock early Saturday (after having worked right through the previous Thursday night to get the lowest DC return loops working, getting there early Friday evening and then carry it all in and setting up), I found I kept getting unaccountable short circuits which would, frustratingly, bring everything to a grinding halt!  This turned out to be the fact that the more modern EwIII coaches have wiring which links all the wheels on one side of the coach.  I am using Peco points which change the polarity of the un-selected road instead of actually isolating it.   Therefore, if you park a train of EwIII-coaches on any loop siding you have a mobile short circuit!  Knowing this would be a problem with locos with long wheelbases and "all-wheel pickup", I had moved the isolating gaps to the middle of the loops to keep clear of them; ending up with them bang in the middle of the coaches - hence the short circuits!  For the exhibition that was easily got round by ensuring I stopped the trains with only couplings bridging the insulation gaps but I would have to change the whole wiring approach for the permanent layout!

 Laying out the track 
 plan for Alp Grüm.
 Having fitted in the main 
 line, now it was time to do 
 the same with Pontravina.


Setting out full size.
indentThe experience of operating at Wells also suggested more could be got from the track layout by moving a few points a little bit this way and a few others a little bit that. Therefore a complete relay is now in prospect- but I would have had to lift the track anyway because I want to lay it on a foam trackbed to improve track-dirt resistance and reduce noise; both products of vibration. 
indentOf course, before I could get as far as exhibiting even a naescent layout, the plan had to be drawn out full-size on the 4mm plywood trackbed; a job best done using real points and the proper rolling stock.  (t See left.)  At that stage I confirmed what I had previously expected; it would not be possible in such a tight space to fit in the train lengths and shunting necks I wanted without "doctoring" some of the points and perhaps even making a few by hand.  Even after taking some time to get this right, one still has to turn a 2-dimensional ply sheet into a 3-dimensional model.  With gradients almost as steep as the original's 1:14 (mine are 1:15; they need to be, Bemo locos   do   not   quite    have

the weight of the real thing, as I found out when I tested them!  See test rig photo. A four-coach train was fine but the 50s can handle 5 coaches which the Bemo model could not, quite.  So I lessened the gradient to 1 in 15 and all was well! 
indentAt these kind of gradients one cannot work just from plywood cut to a flat plan as  it changes shape dramatically when you lift it to the required slope.  Therefore you start by marking everything out full-size on a flat sheet - or in this case two - and then making the supports with the curves and straights in the right places.  So that comes next... 

indentHow do you hold this lot up?  Well, I used what I call the "rib and spine" method.  (See right. u) First of all the track plan has to be confirmed.  Then the location of point motors and uncoupler sole- noids chosen and marked out.  Then you can decide where to put the timbers (ribs) for supporting the station area.  These verticals are more 4mm ply, glued together with 15mm square timber braces.  I have these square sections especially cut to size for me in a very light "red" wood at the local saw mill.

 Marking out sub- 
 baseboard components...  ...so that one can 
 cut the ribs clear of 
 obstructions.
 Then you can use  
 the ribs to mark and cut 
 out the spine.  Only then can you  
 assemble your skeleton! 
 (I keep mine in a cupboard...)
 With the fascia pieces and 
 joint braces in place we are 
 ready to lay the first 
 track bed...

indentThe completed support structures are going to be one complete piece in plan but two boards high; each 8 feet by 2 feet high by 4 ft 9 inches wide at the bottom and just under 4 feet wide above.  Not easy to carry so they need to be as light as possible, hence the thin ply and lightweight wood.  Finally this skeleton is fitted to shaped fascia pieces and the individual pieces of "track bed" are cut to shape and fitted.  On laying a gradient, one piece starts it and then each curved part is cut from a different sheet making sure each section overlaps.  Then you can fit each one to the support structure knowing it will be in the right place and simply trim the joints to the right length as you assemble them.  Easy once you've worked it out!

indentSo, with the lower timberwork all but completed - and I now have various bridges and viaducts as commercial foam structures, again to save weight - I hope to arrange the supports to hold them in the right places and move on.  Having wired up and tested the lower DC loops the next job is to make and fit the control panel, relay and wire up the main station and, after fitting some catenary, to fit and wire the AC sidings too.  All that, of course, cannot be done until the control panel has been built.  To do that I needed a wiring diagram and to complete that I needed to know the signalling arrangements, now more or less - if not entirely - understood.   So, with most of the graphic diagrams completed bar  signalling, and the necessary components to hand, all I am waiting for now is this raw Easterly wind to die away and spring to finally arrive so I can make some more substantive progress.  When I do, you will be the first to know! 

As we get towards the end of 2013, progress has been both stilted and often come to a halt altogether.  This, sadly, is because Ken, who ordered and inspired this model, passed away a couple of years ago leaving the project in limbo.  Before he did so, the main track and pointwork of 'Pontravina' was completely re-laid, fitting the electrical insulating gaps needed for correct operation adding tinned copper wire 'dropper's, trimming the over-long Peco sleepers and ballasting as I went.  You can see the results in the following images:

 Laying the extended 
  scissors crossing.   The Bernina-RhB junction end.
 A view over the 
  whole station with 
  just the depot to go.
Eventually, his wife kindly suggested I keep the part-finished model and complete it, for posterity, as and when I have the time.  This I happily agreed to do but, since I need to be paid to work and have other personal projects in hand anyway, it sees but little progress, other than the continued and regular addition of knowledge about the line and stock for use upon it. After all, there's no point having a layout without having the stock to run on it, and I've had to collect my own over the last few years.
indentI can say that the higher reaches of the layout have also been completely redesigned so as to solve the problem of Alp Grüm (or Alp Grim, as I've putatively named mine, though that might change...), being approached from the wrong end.  Since arriving and departing from the wrong end would make turning that St. Moritz-Alp Grüm train look ridiculous, I wanted to see if with the application of some further thought could get round that problem, and also allow some means of passing trains between the two so that the sequence of those meeting at the top station bore more semblence with reality, as with those passing at Pontravina below.  I also wanted to show only a brief view of them climbing before they reached the top, then show them off rather more realistically - given the limitations of the vertial nature of the scenery imposed by the design - on the way down  the upper South Ramp, which offers the opportunity of using the carved-on-a-ledge nature of the line hereabouts as rather a better subject-matter for showing off the trains.  Thus far, have I got, by 2013.   Sadly, there are no immediate prospects of progressing it, but give me time...


indent(If you have any comments or criticisms - constructive, I hope - I will be pleased to hear from you
via my main pages at countrysidemodels.co.uk.)
indentAndy McMillan

Return to "Bernina Junction" main page.